在機(jī)械制造、電子加工、汽車零部件等行業(yè)中，零件表面的油污、碎屑、氧化物等雜質(zhì)會影響產(chǎn)品質(zhì)量和使用壽命。噴淋清洗機(jī)作為一種高效清潔設(shè)備，正逐步替代傳統(tǒng)人工清洗方式，成為工業(yè)生產(chǎn)線上的重要工具。

In industries such as mechanical manufacturing, electronic processing, and automotive parts, impurities such as oil stains, debris, and oxides on the surface of parts can affect product quality and service life. Spray cleaning machine, as an efficient cleaning equipment, is gradually replacing traditional manual cleaning methods and becoming an important tool on industrial production lines.

一、工作原理：高壓水流與智能控制的結(jié)合

1、 Working principle: combination of high-pressure water flow and intelligent control

噴淋清洗機(jī)通過以下核心步驟實現(xiàn)深度清潔：

The spray cleaning machine achieves deep cleaning through the following core steps:

高壓水刀沖刷：設(shè)備內(nèi)部的噴嘴以 50-150bar 的壓力噴射水流，形成高速水刀，可剝離零件表面的頑固污漬。

High pressure water jet flushing: The nozzle inside the equipment sprays water at a pressure of 50-150 bar, forming a high-speed water jet that can peel off stubborn stains on the surface of the parts.

旋轉(zhuǎn)噴淋臂：多角度旋轉(zhuǎn)的噴淋臂覆蓋整個清洗艙，確保零件每個角落都能被沖洗到。

Rotating spray arm: The multi angle rotating spray arm covers the entire cleaning chamber, ensuring that every corner of the parts can be flushed.

清潔劑輔助：根據(jù)不同污漬類型，可添加堿性、酸性或中性清潔劑，增強去污效果。

Cleaning agent assistance: Depending on the type of stain, alkaline, acidic, or neutral cleaning agents can be added to enhance the cleaning effect.

熱風(fēng)干燥：清洗完成后，內(nèi)置的熱風(fēng)系統(tǒng)快速吹干零件表面，避免水漬殘留。

Hot air drying: After cleaning, the built-in hot air system quickly dries the surface of the parts to avoid water stains.

二、核心優(yōu)勢：效率與質(zhì)量的雙重提升

2、 Core advantage: Dual improvement of efficiency and quality

1. 高效省人工

1. Efficient and labor-saving

傳統(tǒng)人工清洗一個零件可能需要 5-10 分鐘，而噴淋清洗機(jī)每分鐘可處理 10-20 個零件，效率提升 5-10 倍。某汽車零部件廠實測數(shù)據(jù)顯示，使用噴淋清洗機(jī)后，單班產(chǎn)能從 800 件提升至 4500 件。

Traditional manual cleaning of a part may take 5-10 minutes, while spray cleaning machines can process 10-20 parts per minute, increasing efficiency by 5-10 times. According to actual test data from a certain automotive parts factory, the single shift production capacity increased from 800 pieces to 4500 pieces after using a spray cleaning machine.

2. 清潔更徹底

2. Clean more thoroughly

高壓水流可深入螺紋孔、溝槽等人工難以觸及的部位。例如，軸承滾子的盲孔清洗，噴淋設(shè)備可將清潔度從 ISO 16232 的 8 級提升至 5 級。

High pressure water flow can penetrate into hard to reach areas such as threaded holes and grooves. For example, for blind hole cleaning of bearing rollers, spray equipment can increase the cleanliness from ISO 16232 level 8 to level 5.

3. 環(huán)保節(jié)能

3. Environmental protection and energy conservation

相比超聲波清洗機(jī)，噴淋設(shè)備用水量減少 30% 以上。某精密電子企業(yè)數(shù)據(jù)顯示，改用噴淋清洗后，每月水費降低 42%，化學(xué)藥劑使用量減少 60%。

Compared to ultrasonic cleaning machines, the water consumption of spray equipment is reduced by more than 30%. According to data from a precision electronics company, switching to spray cleaning reduced monthly water bills by 42% and chemical usage by 60%.

三、應(yīng)用場景：多行業(yè)的清潔解決方案

3、 Application scenario: Cleaning solutions for multiple industries

1. 汽車制造

1. Automobile manufacturing

發(fā)動機(jī)缸體：清除鑄造砂粒和切削液殘留

Engine cylinder block: Remove casting sand particles and residual cutting fluid

變速箱齒輪：去除熱處理后的氧化皮

Transmission gears: Removing oxide scale after heat treatment

輪轂：清洗涂裝前的油污和灰塵

Wheel hub: Clean oil and dust before painting

2. 電子行業(yè)

2. Electronic industry

線路板：沖洗焊接后的助焊劑殘留

Circuit board: residual solder flux after rinsing and soldering

半導(dǎo)體元件：去除光刻膠和金屬雜質(zhì)

Semiconductor components: Removing photoresist and metal impurities

連接器：清潔電鍍前的表面氧化物

Connector: Clean the surface oxide before electroplating

3. 機(jī)械加工

3. Mechanical processing

液壓閥體：清洗加工過程中的金屬碎屑

Hydraulic valve body: cleaning metal debris during processing

軸承組件：去除防銹油和裝配油脂

Bearing components: Remove rust proof oil and assembly grease

模具型腔：清理注塑殘留的塑料顆粒

Mold cavity: Clean up residual plastic particles from injection molding

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